Dual Station Servo Hot Melt Welder

Dual Station Servo Hot Melt Welder

Model: AC-SR1080
Overall Dimension: L1870mm*W1427mm*H2306mm
Air Supply: 4m³/min
Pressure: 0.6MPa
Maximum Welding Area of the Machine: 650mmx400mm
Welding Cycle: 45-90 seconds/piece
Equipment Weight: 4.0T
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Product Introduction

Dual Station Servo Hot Melt Welder

 

Main Functions:

 

1. The equipment is divided into two welding stations. The movement between stations is powered by a servo motor and uses a high-precision ball screw as the power medium, which improves work efficiency.

2. The sliding of the mold between stations is fixed on precision linear guide rails to ensure smooth movement.

3. The equipment frame consists of two parts: the lower frame is welded with high-quality A3 square tubes, and the upper frame is lapped with European standard aluminum profiles, featuring an exquisite appearance.

4. The temperature control adopts a single-point heating system, and a PLC programmable microcomputer control system is also used. Welding parameters are adjusted through the man-machine interface to ensure uniform temperature at each welding position and optimal welding effect.

 

Specifications and Parameters:

Dual station servo hot melt welder
  • Model: AC-SR1080

 

  • Overall Dimension: L1870mm*W1427mm*H2306mm

 

  • Air Supply: 4m³/min

 

  • Pressure: 0.6MPa

 

  • Maximum Welding Area of the Machine: 650mmx400mm

 

  • Welding Cycle: 45-90 seconds/piece

 

  • Equipment Weight: 4.0T

 

  • Application Scope: Automotive door panels, automotive decorative parts, instrument panels, etc.

 

Product Advantages:

1

Real-time monitoring and curve output: The equipment can record and display the "pressure-displacement-time" curve of each welding in real time. Operators can judge whether the welding process is normal by observing whether the curves overlap. As a professional Dual station servo hot melt welder, it ensures process traceability and stability through this function.

2

Optimize labor costs: One operator can easily handle the cycle of two stations, with low labor intensity and high man-machine coordination. It realizes the effect of "one person managing two machines" and saves labor costs.

3

Precise pressure control: The servo motor provides real-time, closed-loop pressure control to ensure that the pressure curve of each welding is completely consistent and not affected by external interference. It features high welding strength, good sealing performance and low internal stress of products.

4

High energy efficiency: It only consumes electric energy during movement and has almost zero energy consumption in standby mode. Compared with air compressors that run continuously, its total energy consumption is much lower, which is very energy-saving and environmentally friendly.

5

Perfect welding curve: It can be programmed to realize complex crimping curves, such as: fast approach - low-speed contact - uniform melting and sinking - pressure holding and solidification - fast retraction. This "soft landing" and precise melting depth control can effectively eliminate flash (overflow), internal stress and deformation, resulting in high welding strength, good sealing performance and flawless appearance.

6

The servo motor only consumes electric energy during operation and has extremely low energy consumption in standby mode. Compared with pneumatic equipment that requires a continuously running air compressor, its total energy consumption can be reduced by more than 60%, resulting in lower operating costs. This energy-saving feature makes the Dual station servo hot melt welder more cost-effective in long-term operation.

Case Showcase

 
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Office Scenario

 
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Factory scene

 
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