Vibration Welding System

VW70 Vibration Welding System

As a high-end flagship model, the VW70 Vibration Welding System has top-tier welding performance. It is specially developed for the welding needs of extra-large size and ultra-complex structural workpieces. Even for parts with huge projected areas, it can achieve uniform and firm welding results. This Vibration Welding System has extremely strong adaptability to weld line shapes and can easily handle various irregular welding needs. Its material compatibility reaches the industry-leading level. For multi-material composite structures and welding challenges of ultra-high glass fiber content materials, it provides customized welding solutions to meet the material processing needs of high-end manufacturing.

Equipped with an intelligent process control system, the VW70 Vibration Welding System performs millisecond-level monitoring and regulation of key parameters throughout the welding process. Combined with big data analysis capabilities, it achieves precise control and continuous optimization of welding quality.

- Overall Dimension: Width 1280mm × Length 2600mm × Height 2350mm

- Upper Mold Weight: 15~70Kg

- Welding Area: 350-700c㎡

- Amplitude: 0.7-1.8mm, Vibration Frequency: 220-260HZ

- Load Vibration Output: 60KW, Voltage: AC380V 3-phase, Input Capacity: 65KVA

- System Control: Mitsubishi FX3U PLC, Touch Screen: Mitsubishi GT11 Series

- Welding Mode: Time Mode, Depth Mode, Result Storage: 100 sets, Supporting Welding Data Tracking and Analysis

- Table Stroke: 500mm, Table Moving Speed: 250mm/s (Max), Table Pressure: 2800kg

- Safety Door Opening Space: Width 1500mm × Height 790mm, Total Machine Weight: 4200kg

- Ambient Temperature: 0-50℃, Multi-stage Pressure Control for Refined Welding

The VW70 Vibration Welding System achieves true clean and environmentally friendly welding. No auxiliary materials are needed throughout the process, and there is no chemical pollution or volatile substances, which not only ensures the safety of the working environment but also avoids the introduction of foreign objects, meeting the internal cleanliness requirements of high-end products. It has strong welding contour processing capabilities. It can not only easily handle 2D curve welding but also accurately realize 3D curved surface welding processing, breaking through the technical bottleneck that ultrasonic welding is usually limited to 2D plane contours. The equipment is equipped with an intelligent data analysis system, which can store, track and analyze 100 sets of welding results, providing data support for production process optimization. At the same time, the precision mold and drive system ensure that glass fiber reinforced materials still maintain excellent mechanical properties after welding, making it suitable for high-end manufacturing fields such as aerospace and high-end automobiles.

 

 

 

 

 

 

 

 

 

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