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Hybrid Vibration Welder

Hybrid Vibration Welder

- Overall Dimension: Width 1245mm × Length 2460mm × Height 2250mm
- Upper Mold Weight: 40Kg
- Welding Area: 200-400c㎡
- Amplitude: 0.7-1.5mm, Vibration Frequency: 220-240HZ
- Load Vibration Output: 30KW, Voltage: AC380V 3-phase, Input Capacity: 47KVA

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Product Introduction

VW40 Hybrid Vibration Welder

Main Functions

1. Large-Scale Specialization: Engineered specifically for medium and large workpieces, handling complex weld line shapes and large projected areas with exceptional power.

2. High Material Adaptability: Optimized for stable welding of multi-material combinations and materials with high glass fiber content, supporting diversified industrial production.

3. Precision Process Control: Integrated system manages frequency, amplitude, time, and displacement in real-time, ensuring reliable and repeatable bonding results.

4. Structural Rigidity: Built for heavy-duty vibration cycles, maintaining stability and accuracy throughout the high-intensity manufacturing process.

Specifications and Parameters

Model: VW40
Overall Dimension: L2460mm × W1245mm × H2250mm
Welding Area: 200-400cm²
Vibration Frequency: 220-240Hz
Load Vibration Output: 30KW
Control System: Mitsubishi FX3U PLC & GT11 HMI
Table Pressure / Stroke: 2000kg / 500mm
Total Machine Weight: 3600kg (3.6T)
Application: Automotive panels, intake manifolds, internal reservoirs, and high-GF reinforced parts.

Product Advantages

Large Component Handling

The VW40 handles medium and large workpieces with ease, overcoming restrictions on projected area and weld line complexity. It is the premier choice for automotive and large-scale industrial plastic parts.

Superior Material Adaptability

Excels in multi-material combinations and materials with high glass fiber content. This adaptability ensures high-strength joints across a diverse range of engineering resins.

Mass Production Efficiency

Highly optimized for rhythmic production in the automotive sector. It is significantly more efficient than adhesive bonding or mechanical fastening for high-volume parts assembly.

Precise Digital Calibration

Equipped with micron-level depth mode and precise time mode, accurately managing frequency and amplitude to ensure reliable results for every cycle.

Clean & Pollution-Free

Eliminates the need for adhesives or solvents. The process generates zero volatile pollutants, creating a safe environment and preventing foreign object contamination.

Easy Operation

The equipment is designed for intuitive daily use. Once programmed, the machine automates the complex vibration cycle, ensuring high consistency for multi-batch production.