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Vibration Plastic Welder

Vibration Plastic Welder

- Overall Dimension: Width 1260mm × Length 2550mm × Height 2300mm
- Upper Mold Weight: 60Kg
- Welding Area: 300-550c㎡
- Amplitude: 0.9-1.7mm, Vibration Frequency: 220-260HZ
- Load Vibration Output: 45KW, Voltage: AC380V 3-phase, Input Capacity: 55KVA
- System Control: Mitsubishi FX3U PLC, Touch Screen: Mitsubishi GT11 Series

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Product Introduction

VW60 Vibration Plastic Welder

Main Functions

1. High-Power Projection: Specifically engineered for large workpieces with massive projected areas and complex internal structures, breaking size and shape restrictions.

2. Universal Material Adaptation: Achieves full coverage in material compatibility, providing reliable bonding for high glass fiber content and difficult-to-weld resins.

3. Comprehensive Process Control: Features real-time monitoring of vibration frequency and welding time to ensure absolute process stability and a high qualification rate.

4. Industrial Rigidity: Designed with a stable, heavy-duty frame to handle long-term, high-intensity production cycles in the most demanding automotive and appliance sectors.

Specifications and Parameters

Model: VW60
Overall Dimension: L2550mm × W1260mm × H2300mm
Welding Area: 300-550cm²
Load Vibration Output: 45KW / 220-260Hz
Control System: Mitsubishi FX3U PLC & GT11 HMI
Multi-stage Pressure Control: Max Table Pressure 2500kg
Upper Mold Weight: 60Kg
Total Machine Weight: 3900kg (3.9T)
Application: Large automotive instrument panels, intake manifolds, multi-material industrial components.

Product Advantages

High-Power & Large Adaptation

The VW60 provides stable, high-intensity welding forming for massive projected areas. It completely breaks through the limitations of workpiece size and irregular weld line shapes.

Full Material Coverage

Excels in multi-material combination welding and the processing of high glass fiber content resins. It offers highly reliable solutions for the industry's most challenging materials.

Ultra-Low Misalignment Control

Utilizing precision linear slides and a high-accuracy drive system, finished product misalignment is kept at an extremely low range, meeting the strictest industrial acceptance standards.

Massive Throughput Efficiency

Optimized for rhythmic automotive production. Its efficiency for large parts is significantly higher than adhesive bonding (curing time) or mechanical fastening (multi-step operations).

Adjustable Multi-Stage Pressure

Features refined digital control over every welding phase. Intelligent result analysis and multi-stage pressure adjustment ensure zero-defect quality across diverse working conditions.

Easy Operation

The equipment features an intuitive interface and spacious safety door access. Once parameters are set, it automates high-intensity production cycles with maximum operator safety.