2.6kW Ultrasonic Plastic Welder
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2.6kW Ultrasonic Plastic Welder

The AC-D6900 dual head ultrasonic welding machine is developed for plastic products with two welding points, long structures, large surfaces, or asymmetrical layouts. In synchronous mode, the two welding heads descend and vibrate at the same time, allowing two welding positions to be completed in one cycle. For products that require two separate cycles on a conventional single-head machine, production output can increase by approximately 80% to 100%.
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Product Introduction

Main Features

 

1. PLC program control of delay time, welding time, and curing time ensures higher precision.

2. Features a fully integrated IC automatic circuit with automatic frequency tracking and overload protection, ensuring greater equipment stability.

3. The entire machine is gravity-cast and machined on CNC machines, featuring a large-scale table structure that is sturdy, durable, and highly precise.

4. Handwheel-operated body lift for convenient and quick mold adjustment.

 

Specifications

 

Model AC-1526
Frequency 15 kHz
Power 2600 W
Working Stroke 125 mm–150 mm
Welding Time 0.01–9.99 s
Dimensions L 650 mm × W 940 mm × H 1685 mm
Weight 160 kg

 

Applications

 

Fast welding speed.

0.1–2 seconds per weld. Suitable for continuous assembly line production, significantly increasing output. No preheating or cooling wait times required; continuous operation begins immediately upon startup.

 

High weld strength.

The weld zone involves the fusion of plastic molecules, so the seam strength can be very close to that of the base material itself. Compared to adhesive bonding, this connection is a material-to-material bond with no weakened layers.

 

Excellent sealing performance.

It can form seals with extremely high airtightness or watertightness, making it ideal for products requiring leak and moisture protection, such as automotive components (lamp covers, fluid containers) and medical devices (catheters, fluid storage bags).

 

Precise and aesthetically pleasing welds.

The weld points are small, and the welded surfaces are clean, with virtually no visible weld marks or excess material (which can be controlled through carefully designed weld beads). It does not damage the surface finish, making it suitable for products with high aesthetic requirements.

 

The molds are durable with low wear and tear.

Requiring only minimal daily maintenance, resulting in lower overall long-term production costs.

 

Parameters (time, pressure, power) are digitally adjustable.

Operators can be trained quickly, and the system can be integrated with robotic arms, assembly lines, and tooling fixtures to achieve fully automated, unmanned production. Its compact size and small footprint make it suitable for small workshops.

 

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