Pneumatic Plastic Hot Melt Machine
Product Description
The medium-size pneumatic plastic hot melt machine is designed for multi-point thermal staking and localized plastic forming. Compressed air drives the heated tool toward the plastic bosses or ribs. The softened material is then formed into a fastening head that secures another plastic, metal, electronic, or decorative component.
The pneumatic plastic hot melt machine provides a practical structure for medium-volume production and products with several fastening points. Temperature, air pressure, heating time, forming time, and cooling time can be adjusted. The pneumatic plastic hot melt machine can be equipped with independent heating zones, slide tables, turntables, dual fixtures, part sensors, and automatic unloading.
Specifications
|
Process |
Pneumatic thermal staking and hot melting |
|
Machine size |
Medium-format hot melt press |
|
Drive system |
Pneumatic cylinder |
|
Heating system |
Single-zone or multi-zone tooling |
|
Control system |
PLC and touchscreen HMI |
|
Adjustable settings |
Temperature, pressure, heating time, and forming time |
|
Tooling |
Single-point or multi-point heated head |
|
Fixture options |
Fixed table, slide table, turntable, or dual fixture |
|
Safety equipment |
Guarding, light curtain, safety door, and emergency stop |
|
Optional functions |
Part detection, automatic unloading, and recipe storage |
Applications
- Automotive door panels, dashboards, and interior trim
- Appliance panels, switches, and covers
- Circuit boards inside plastic housings
- Filter mesh and filter-frame assemblies
- Speaker grilles and display components
- Plastic parts joined with metal sheets or inserts
Production Capability
Our monthly production capacity is approximately 15 to 30 machines. Standard equipment normally requires around one month, while customized equipment generally requires approximately one and a half months.
Packaging and Shipping
The machine is fixed securely for export transportation. Electrical, pneumatic, and heated-tool sections are protected against moisture and impact.
Payment Terms
Standard equipment normally requires a 50% deposit and a 50% balance before shipment. Customized equipment normally requires a 60% deposit and a 40% balance after acceptance.
Low Maintenance Cost
Without physical contact, there is no need to clean plastic residue from the heating plate. This dramatically reduces equipment downtime and long-term maintenance workload.
Precise Power Calibration
Infrared power and irradiation time can be finely adjusted, allowing for a more precise process window and uniform melting depth control with minimal internal stress.
Easy Operation
The equipment is designed for user-friendliness. This high-end automated model can complete complex infrared welding tasks after simple parameter setting, ensuring high workplace efficiency.
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