Servo Hot Melt Welding Machine
Product Description
Our compact servo hot melt welding machine is designed for thermal staking, plastic boss forming, insertion, and localized hot-melt assembly. A heated tool softens the molded plastic boss, while the servo press forms it into a controlled fastening head. This process can connect plastic parts with metal sheets, circuit boards, decorative panels, or other components without screws or liquid adhesive.
The servo system allows precise control of movement speed, forming depth, position, holding time, and return stroke. This helps the servo hot melt welding machine maintain consistent stake height and reduce excessive plastic deformation. The servo hot melt welding machine can use single-point or multi-point heated tooling and can store different process recipes for fast product changeovers.
Specifications
|
Process |
Thermal staking and localized hot melting |
|
Drive system |
Programmable servo press |
|
Heating tool |
Single-point or multi-point |
|
Temperature control |
Independent closed-loop heating zones |
|
Control system |
PLC and touchscreen HMI |
|
Adjustable parameters |
Position, speed, depth, heating time, and holding time |
|
Recipe storage |
Multiple product programs |
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Safety system |
Enclosed working area with interlocked door |
|
Optional monitoring |
Force, displacement, temperature, barcode, and data recording |
Applications
- Automotive switches, lamps, and interior components
- Circuit boards fixed inside plastic housings
- Electronic shells, sensors, buttons, and speakers
- Appliance control panels
- Medical-device housings
- Plastic-to-metal assemblies
Custom Tooling
Thermal tips can be designed in flat, dome, hollow, ring, flush, or other shapes. Multi-point tools can process several plastic bosses in one cycle.
Quality Control
Temperature stability, servo repeatability, forming depth, fixture position, alarm functions, and continuous-cycle operation are tested before shipment.
Technical Support
We provide tooling installation, process adjustment, operator training, and remote troubleshooting. The equipment includes a one-year warranty.
Low Maintenance Cost
Without physical contact, there is no need to clean plastic residue from the heating plate. This dramatically reduces equipment downtime and long-term maintenance workload.
Precise Power Calibration
Infrared power and irradiation time can be finely adjusted, allowing for a more precise process window and uniform melting depth control with minimal internal stress.
Easy Operation
The equipment is designed for user-friendliness. This high-end automated model can complete complex infrared welding tasks after simple parameter setting, ensuring high workplace efficiency.
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