Pneumatic Thermoplastic Welding Machine
Product Description
The Q40 pneumatic thermoplastic welding machine is designed for medium-size plastic assemblies requiring reliable welding performance and flexible fixture configurations. The two plastic components are positioned in customized tooling, heated by a controlled platen, and pressed together through pneumatic movement.
Compared with smaller equipment, the Q40 pneumatic thermoplastic welding machine can support a larger tooling area, multiple cavities, or more complex component positioning. Separate heating zones can improve temperature consistency across long welding ribs. The pneumatic thermoplastic welding machine can also be connected with slide tables, turntables, conveyors, robots, and automatic inspection equipment.
Specifications
|
Model series |
Q40 |
|
Welding process |
Pneumatic hot plate welding |
|
Drive system |
Pneumatic actuation |
|
Heating control |
Independent PID temperature zones |
|
Control system |
PLC and touchscreen HMI |
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Cycle control |
Heating, transfer, welding, holding, and cooling |
|
Fixture options |
Fixed, slide-table, turntable, or multi-cavity |
|
Machine structure |
Reinforced welded frame |
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Safety system |
Guarding, interlocked access, and pressure monitoring |
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Optional integration |
Robot, conveyor, vision inspection, and leak testing |
Applications
- Automotive air ducts, lighting parts, and reservoirs
- Appliance tanks and water-management components
- Filter housings and fluid-control products
- Industrial containers and molded enclosures
- Electrical and electronic equipment housings
- Multiple small parts welded during one cycle
Customization Capability
The fixture size, hot plate dimensions, cylinder stroke, heating-zone quantity, loading direction, operating height, and automation functions can be customized according to product drawings or samples.
Production Capacity
Our monthly output is approximately 15 to 30 machines. Standard equipment generally requires around one month, while customized projects normally require approximately one and a half months.
After-Sales Service
We provide installation instructions, electrical drawings, operation training, parameter adjustment, and remote troubleshooting. A one-year warranty is included.
Low Maintenance Cost
Without physical contact, there is no need to clean plastic residue from the heating plate. This dramatically reduces equipment downtime and long-term maintenance workload.
Precise Power Calibration
Infrared power and irradiation time can be finely adjusted, allowing for a more precise process window and uniform melting depth control with minimal internal stress.
Easy Operation
The equipment is designed for user-friendliness. This high-end automated model can complete complex infrared welding tasks after simple parameter setting, ensuring high workplace efficiency.
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